Rapid Prototyping

Through prototype tooling, low-volume moulds and CAD-driven models, we enable early testing, functional validation and design refinement. This upfront insight reduces risk, improves decision-making and shortens development cycles, helping you move toward market launch with greater certainty. Our prototyping solutions closely replicate production conditions, ensuring every sample provides meaningful data. Whether you need early tooling to assess manufacturability, low-volume moulds for market testing or iterative CAD prototypes for feedback, each output is engineered with the same precision as production tooling.

Supported by design validation, fit-and-function testing and experienced engineering guidance, this approach minimises costly revisions later in development. Clients benefit from our UK-based, family-run team with over 50 years of experience, strengthened by trusted UK and overseas partners who expand capability and reduce lead times. Our structured workflow ensures clarity from initial consultation through to final prototype. We begin by defining project objectives and budgets, followed by accurate CAD modelling to establish the foundation for development. Prototypes are produced through tooling or low-volume moulding, tested for performance and refined where needed before moving toward production.

Serving automotive, medical, consumer, electronics and industrial sectors, Liondell ensures your design is ready for manufacture through proof-of-concept models, low-volume runs or pre-tooling validation.